Corrosion Resistant Custom Aluminum Castings
Aluminum mold casting design guide
The right design method can significantly enhance your
manufacturing experience. If you are a new member of the aluminum
mold casting industry, or want to improve your knowledge of die
casting design, then this aluminum mold casting design guide is for
you. Mechanical engineers and product designers will find this
design guide useful. We emphasized important design factors and
limitations, which can greatly simplify the aluminum mold casting
process, thereby reducing production costs.
|Specification||Customized,customer required,customer's drawings|
|Application||Automobile, agricultural machinery, furniture,|
|construction, home appliances, electronics.|
|Process||High pressure die casting or Semi-solid thixoforming|
|Machining||CNC machining center, CNC lathe|
|Casting tolerance||IT4 - IT6|
|Machining tolerance||+/- 0.005mm,ISO2768-f|
|Heat treatment||Annealing treatment,solution treatment ,T1,T2,T3,T4,T5,T6|
|Die casting machine specification||150T-3000T|
|Finish||Plating,Painting,Powder Coating,Polishing, Stoving
|Quality control||FEMA,PPAP,APQP,Control Plan,MSA,|
|Certificates for all requirements|
|Test reports for every delivery|
|Service||Weekly report,Key node report,Any questions will be answered within
When designing aluminum die castings, you must consider its
application, appearance, performance, accuracy, and most
importantly, cost. First, you must decide what you want to achieve
in your part and balance your requirements to match your budget.
Here, we emphasized the main things you should pay attention to
when designing a section.
When designing a product, you need to consider its possible
applications. Aluminum mold castings can not only play a structural
function, but also play a cosmetic function. Therefore, it has
become a popular alternative to others.
As modern computers are more powerful than before, the accuracy of
mold casting has been significantly increased by multiples. In
addition to its superior structural importance, die castings also
provide very good cosmetic features.
You should clearly state that your part is applied to mold casters.
He can help you choose the right material and determine the
appropriate tolerances for the design parameters according to your
requirements. You should also consider properties such as corrosion
resistance, strength to weight ratio, and electrical conductivity.
But customers often end up paying far more quality and intensity
than they need. Therefore, having a good idea about the use of
parts will provide you with better insights into the mold casting
The appearance of the internal aluminum die casting is of little
significance. But it is important when it is an external casting
part, such as a shell or a shell.
End users are always attractive to beautiful products. Therefore,
regardless of the performance of a part, consumers will also give
priority to appearance. Therefore, the external die-cast components
should have a good appearance.
Therefore, you should design your own parts, keeping the aesthetics
in mind. Plan in advance the type of surface finishing you want to
achieve. Good finishing can provide extra protection against
extreme weather conditions.
The assembly of aluminum mold castings can be relatively simple or
highly complex, depending on the complexity of the parts.
Traditional mold casting equipment has certain restrictions on the
types of castable parts. Therefore, it was difficult to cast parts
with complex details.
However, complex parts can be divided into appropriate parts and
then connected together after casting by appropriate assembly
methods. Some common mold casting assembly techniques include:
Injection metal assembly
Core hole and so on.
Before you start designing, you must choose a specific assembly
technique for your mold casting. Because the assembly method will
seriously affect the design. Choose the appropriate assembly
options that meet your requirements.
You should conduct a detailed cost budget analysis of the project.
Because budget issues directly affect each of your manufacturing
operations. Your design must be completed accordingly to meet your
Experienced designers can greatly reduce mold casting costs without
affecting the quality of your parts. You should follow certain
design parameters to avoid over-designing parts and ultimately
incurring unnecessary costs.
For example, adding pockets allows you to design lighter parts
without sacrificing performance. It allows you to reduce material
costs. Then reducing or eliminating undercuts and sharp corners can
greatly reduce the cost and difficulty of mold and casting.
Product structure design
Properly designing aluminum die castings can bring many challenges.
Even the smallest features in the design can have a major impact on
casting operations. Therefore, every detail should be appropriately
designed in accordance with the recommended guidelines.
We focus on the main features of aluminum mold casting design. You
will discover the recommended accuracy of many important functions
and understand the design considerations you should follow in the
product design process.
Product design may vary due to material selection. There are
certain restrictions on each alloy. The optimal integrity and
strength of aluminum die castings requires careful design and
According to the composition of the alloying elements used in
aluminum, its weight, fluidity, strength, conductivity, melting
point and other characteristics may vary. But not all materials are
suitable as mold casting materials.
Some popular aluminum alloys that you can use for mold casting
There are many other aluminum alloys available. You must choose the
right aluminum alloy according to your requirements and budget